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EVR Selector Guide
Electric variable ratio (EVR™) metering allows manufacturers to mix, meter and dispense two component (2K) sealants and adhesives with the same equipment.
Determine the right configuration for your material and production requirements in three steps.
These base systems are meant to cover the most common applications you may need. They include:
- The electric motors to power the system’s pumps
- The transformer if 480volt is needed
- The inlet and outlet fittings in Stainless Steel with pressure transducers
- The Communications Gateway Module (CGM) for either Ethernet/IP or PROFINET
Note: These base systems DO NOT include the Z-Pumps. These must be selected separately and installed after delivery.
| Base EVR System | Voltage | Communication Gateway Module | PN | Select only 1 |
|---|---|---|---|---|
| System, EVR, SS, No Pumps, Outlet assy, Inlet assy with high pressure rated transducers, Ethernet/IP CGM | 240volt | Ethernet/IP | EVRU108 | |
| System, EVR, SS, No Pumps, Outlet assy, Inlet assy with high pressure rated transducers, Ethernet/IP CGM | 240volt | PROFINET | EVRU109 | |
| System, EVR, SS, No Pumps, Outlet assy, Inlet assy with high pressure rated transducers, Ethernet/IP CGM | 480volt | Ethernet/IP | EVRU110 | |
| System, EVR, SS, No Pumps, Outlet assy, Inlet assy with high pressure rated transducers, PROFINET CGM | 480volt | PROFINET | EVRU111 |
Add Inlet Regulator Kit
Optional Feature.
It is recommended that you install regulators on the inlets of your Z-Pumps for consistent operation changing environments and material conditions.
| EVR Inlet Regulator kit | Assembly Number | Select only 1 or none |
|---|---|---|
| EVR Mastic Inlet Regulator Stainless Steel | 26A704 | |
| EVR Mastic Inlet Regulator Carbon Steel | 26A705 |
Add G3 Grease Pump Kit
Optional Feature.
Z-Pump seals are designed to be greased regularly and with moisture-sensitive materials, it is especially important to keep them greased. To automate this process, order the G3 Grease pump for automatic maintenance.
| EVR Grease Pump kit (Includes G3 Pro Pump and manifold) | Assembly Number | Select 1 or none |
|---|---|---|
| G3 Grease Pump kit (For two Z-pumps only) | 25F344 |
The Z-Pumps selected will be the volumetric ratio but can be adjusted on the EVR with up to a 5:1 multiplier.
For example, if you select 40cc and 80cc pumps, this is a 2:1 ratio and you will then be able to run the machine from 1:1 up to 10:1. To achieve an even wider ratio, select pumps with a wider volumetric ratio.
To achieve a 50:1 ratio for boosted urethanes, use 160cc and 10cc pumps, then enter 3.13:1 on the display. 160/10 = 16:1 ratio x 3.13 = 50:1.
| Size | S4 – Standard
S8 – Elite High Wear |
PN | Select two Z-Pumps Total |
|---|---|---|---|
| 10cc | S4 | L010S4 | |
| 40cc | S4 | L040S4 | |
| 40cc | S8 | L040S8 | |
| 80cc | S4 | L040S4 | |
| 80cc | S8 | L080S8 | |
| 100cc | S4 | L100S4 | |
| 100cc | S8 | L100S8 | |
| 160cc | S4 | L160S4 | |
| 160cc | S8 | L160S8 |
The dispensing valve you choose depends on your material and application needs.
A) The MD2 Valve is the most common offering for 2K sealants and adhesives with a single acting opening/closing and options for different ratio ranges, specialty coatings.
B) The TC Valve allows for 2K dispensing and individual control of each component, giving you the ability to do base purging of static mixers.
C) The MD-X Valve is the highest flowing 2K valve, capable of going above 75cc/sec in flow rate.
D) The Voltex Valve is for dynamic mixing of materials that require the added kinetic energy for proper reactions; most commonly found in foaming materials.
Some of the below accessories are required for certain valves while other optional accessories are used in complex applications and when dispensing difficult materials.
A) MD2 valve for static mixing and recirculation as an option.
| MD2 Applicator | Assembly Number | Select only 1 or none |
|---|---|---|
| MD2, 1:1, Soft Seats | 255179 | |
| MD2, 1:1, Hard Seats | 255180 | |
| MD2, 10:1, Soft Seats | 255181 | |
| MD2, 10:1, Hard Seats | 255182 | |
| Elite MD2, 1:1, hard seat, snuff-back (0.5 - 10cc/s) | 255901 | |
| Elite MD2, 10:1, hard seat, snuff-back (0.5 - 10cc/s) | 255902 | |
| Elite MD2, 1:1, hard seat, forward acting (10 - 75cc/s) | 255900 |
| EVR MD2 Valve Accessories | Assembly Number | |
|---|---|---|
| Remote Solenoid Valve Kit (Must select with MD2) | 26C485 | Select 1 or none |
| MD2 Valve Restrictor kit | 25B185 | Select 2 or none |
| Foot Switch Assembly | 255244 | Select 1 or none |
| Handle/Hanger Assembly | 255273 | Select 1 or none |
The recirculation kits are most often used when there are suspended fillers in a low-viscosity material, and by recirculating, you keep these fillers from settling out of the material.
| EVR Recirculation kits (Use for MD2) Includes iQ Valves | Assembly Number | Select only 1 or none |
|---|---|---|
| Recirc; EVR with transducer and CGM, Incl iQ valves | 25F345 | |
| Recirc; EVR with No transducer or CGM,Incl iQ valves | 25F346 | |
| Recirc; EVR with No transducer, but with CGM, Incl iQ valves | 25F347 |
The EVR Tip Kit allows for on/off operation at the outlet of the static mixer, minimizing dripping for low viscosity materials and allowing for the connection of Luer Lock style needles.
| EVR Tip kit (Use w/ MD2) | Assembly Number | |
|---|---|---|
| EVR with Tip kit, MD2, 3/8" mixer | 25F351 | Select 1 or none |
| EVR with Tip kit, MD2, 1/4" mixer | 25F352 | Select 1 or none |
B) The TC Valve allows for 2K dispensing and individual control of each component, giving you the ability to do base purging of static mixers.
| TC Applicator (Requires remote valve kit 25F343) | Assembly Number | Select only 1 or none |
|---|---|---|
| TC, 1:1, Standard U-cup seal | 26D918 | |
| TC, 1:1, High Wear U-cup seal | 26D919 | |
| TC, 10:1, Standard U-cup seal | 26D920 | |
| TC, 10:1, High Wear U-cup seal | 26D921 |
| EVR Recirculation kits (Use for TC) Includes iQ Valves | Assembly Number | Select only 1 or none |
|---|---|---|
| Recirc; EVR with transducer and CGM, Incl iQ valves | 25F345 | |
| Recirc; EVR with No transducer or CGM,Incl iQ valves | 25F346 | |
| Recirc; EVR with No transducer, but with CGM, Incl iQ valves | 25F347 |
| EVR TC Valve Accessories | Assembly Number | Select 1 or none |
|---|---|---|
| Remote Dual Solenoid Valve Kit (Must select with TC) | 25F343 |
C) The MD-X Valve is the highest flowing 2K valve, capable of going above 75cc/sec in flow rate.
| MDX | Assembly Number | Select only 1 or none |
|---|---|---|
| Valve, Dispense, MDX | 26D274 |
| EVR MDX Valve Accessories | Assembly Number | |
|---|---|---|
| Remote Solenoid Valve Kit (Must select with MDX) | 26C485 | Select 1 or none |
D) The Voltex Valve is for dynamic mixing of materials that require the added kinetic energy for proper reactions; most commonly found in foaming materials.
| Voltex Systems for EVR | Assembly Number | Select only 1 or none |
|---|---|---|
| Standard Table Top | 25F335 | |
| Recirc Table Top; EVR with Transducer and CGM | 25F336 | |
| Recirc Table Top; EVR No Transducer or CGM | 25F337 | |
| Recirc Table Top; EVR No Transducer, but with CGM | 25F338 | |
| Standard Wall Mount | 25F339 | |
| Recirc Wall Mount; EVR with Transducer and CGM | 25F340 | |
| Recirc Wall Mount; EVR No Transducer or CGM | 25F341 | |
| Recirc Wall Mount; EVR No Transducer, but with CGM | 25F342 |
| EVR Tip kit (Use w/ Voltex) | Assembly Number | |
|---|---|---|
| EVR with Tip kit, Voltex, 13mm mixer | 25F348 | Select 1 or none |
| EVR with Tip kit, Voltex, 10mm mixer | 25F349 | Select 1 or none |
| EVR with Tip kit, Voltex, 8mm mixer | 25F350 | Select 1 or none |
| EVR Air Nucleation kit (Voltex Only) | Assembly Number | Select only 1 or none |
|---|---|---|
| EVR with Air Nucleation | 25T717 | |
| EVR with Air Injection, 69 bar | 25U461 |
Contact Us
Finalize Your Configuration
The configuration of your electric variable ratio system depends on your material and production requirements. Contact us about an application and process review to identify solutions that meet those needs.
